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Li Po Battery vs Lithium-ion Battery: How to Understand the Difference?

Over the years, we’ve seen incredible improvements in battery technology. Lithium-based batteries have played a big role in this transformation, providing lightweight, high-capacity options that have powered everything from smartphones to electric cars. Among the different types of lithium batteries being compared, the Li Po battery vs lithium-ion battle always comes up. These batteries are now found in a wide range of devices, including smartphones, laptops, drones, and electric vehicles. As we explore this article, we will break down the key differences between Li Po and Lithium-ion batteries, helping you understand which one might be the best fit for your needs. And understand some points as testing the battery manufacturing process. (Copyright Photo from: https://unsplash.com/photos/yellow-plastic-hair-comb-on-black-surface-XWjWtI8B-qol) Key Differences Between Li Po Battery vs Lithium-ion Battery 1.    Composition The basic structure of the Li Po battery vs lithium-ion battery differs in several ways: Li Po batteries have a semi-solid electrolyte, offering more flexibility in design, especially in compact devices Normal lithium-ion batteries contain liquid electrolytes that can be more prone to leakage if damaged The lithium vs polymer battery composition helps explain why Li Po batteries are often chosen for portable electronics, where space and weight matter. Their solid electrolyte provides more structural stability, reducing the risk of leaks and improving performance under certain conditions. 2.    Performance In terms of performance, both Li Po battery vs lithium-ion battery offer impressive energy densities, but there are key differences: Li Po batteries generally have a lower energy density, around 100 to 150 Wh/kg Normal lithium-ion batteries typically offer higher energy density, ranging from 150 to 250 watt-hours per kilogram (Wh/kg) 3.    Safety Both Li Po battery and lithium-ion battery have safety concerns, but their designs manage risks differently: Li Po batteries are generally safer in terms of heat, but they, too, can catch fire

Cylindrical Battery Cells
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The Development of Battery Manufacturing Equipment in East Asia

East Asian countries like South Korea, Japan, and China are leading the charge in advancing battery manufacturing equipment. Their innovations have shaped the global energy landscape, providing the tools needed to produce efficient, reliable, and high-performance batteries. These nations have not only kept up with the growing demand for sustainable energy solutions but also set the benchmark for modern battery technologies. This article explores how East Asia has risen to dominate the industry. From its early contributions to cutting-edge advancements, we’ll look at how these countries have maintained their leadership. (Copryright Photo from: https://www.freepik.com/free-photo/top-view-recycled-batteries_27595699.htm) The Origins of Battery Manufacturing in East Asia Countries The rise of battery manufacturing in East Asia began decades ago, driven by strategic investments and long-term planning. Japan recognized the potential of this industry early on, laying a solid foundation for its global leadership today. In 1985, Japanese scientist Akira Yoshino developed the first lithium-ion battery prototype. Then, in 1991, Sony was commercialized, and in 1994, Panasonic produced the first scale model in the battery manufacturing industry. This innovation laid the groundwork for modern rechargeable battery systems and significantly enhanced the performance and efficiency of batteries used in various applications[1]. Advancing Technologies: East Asia’s Rise in Battery Innovation East Asia has become a leader in manufacturing lithium-ion batteries by consistently pushing the boundaries of technology. The region’s focus on innovation has transformed battery production into a cornerstone of global progress. South Korea South Korea is home to leading battery manufacturers such as LG Energy Solution and Samsung SDI. These companies have developed high-capacity LIBs, focusing on improving energy density, charging speed, and lifespan. South Korean firms are also exploring alternative chemistries, including lithium iron phosphate (LFP) batteries, which offer cost advantages and enhanced safety profiles. LG Energy Solution, for example, is in discussions with Chinese suppliers

Battery Production with Robotic Assistance
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Battery Production: Why Does It Decide BESS Manufacturing?

Battery Energy Storage Systems (BESS) store energy to the grid or the end users. They play a role in renewable energy integration and maintaining grid reliability and bring an easy way to utilize renewable energy from wind, solar energy, etc. This is how a rapid prevalence of BESS applications worldwide. It is driven by the increasing adoption of renewable energy, advancements in battery technology, and the need for grid modernization. Behind it, there is a strong interdependence between battery production and the delivery of residential & commercial energy storage systems. The manufacturing capacity, efficiency, and material choices influence the availability and performance of BESS applications. With advances in battery technology, the BESS market enhances storage capacity, and their users can have a long-span, durable, and reliable operation. These improvements directly impact the development and scaling of the BESS industry.   Key Factors in Battery Production That Impact BESS Manufacturing 1.    Technological Innovations in BESS Battery Manufacturing Advancements in technology drive improvements in battery production. Solid-state batteries offer better energy density and improved safety compared to traditional designs. Prismatic cells and blade cell designs enhance battery performance and optimize space within storage systems. More importantly, the automation and smart manufacturing system can reduce the chances of mistakes and enhance the assembly efficiency of manufacturing the batteries on the BESS system. 2.    Emphasis on Sustainability and Green Practices on Battery Assembly Battery manufacturers adopt practices to reduce environmental impact. They use eco-friendly materials to lower carbon emissions. End-of-life recycling helps recover valuable raw materials like lithium and cobalt. This reduces dependency on mining and ensures a sustainable supply chain. These green practices align with the goals of renewable energy industries. Using efficient and eco-friendly battery manufacturing equipment, manufacturers can cut the influence on the environment in the battery assembly process. This improves

Cylindrical Battery Cell
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How to Test a Lithium-ion Battery before Delivery?

Lithium-ion batteries have become essential components in energy storage across numerous industries, from automotive to consumer electronics. Their reliability and performance directly impact the products they power, making quality control a priority in battery manufacturing. It is important to test lithium-ion batteries comprehensively for battery manufacturers under this circumstance so as to ensure that each battery meets safety performance and regulatory standards, test lithium-ion battery. So, in this article, we’ll explore how to test a lithium-ion battery before delivery, covering key procedures and standards that support reliable battery performance. (Copyright Photo from: https://www.freepik.com/free-photo/close-up-hands-holding-battery-cells_3149460.htm#fromView=image_search_similar&page=2&position=23&uuid=1c14f65c-51bc-494f-ac99-85cd67b4885b) Essential Standards and Regulations to Test a Lithium-ion Battery International Standards Standards like IEC, UL, and UN 38.3 outline essential safety and performance guidelines to test lithium-ion batteries. IEC and UL focus on electrical safety and overheating risks, while UN 38.3 ensures batteries can withstand transport stresses, from environmental changes to mechanical impact. Industry-Specific Standards For the battery demand in sectors like automotive, additional standards like ISO 12405 are crucial for testing lithium battery systems. ISO 12405 evaluates cycle life, performance, and resilience, helping ensure automotive batteries meet high durability and safety requirements. Regional Regulations Regional regulations, such as those in the EU, add layers of safety and environmental compliance in battery cell manufacturing. These rules govern storage, handling, and disposal, ensuring batteries meet regional market standards. For example, the EU Battery Regulation (Regulation 2023/1542) establishes a robust framework that addresses various aspects of battery production, use, and disposal. This regulation replaces the previous Battery Directive 2006/66/EC and introduces stringent requirements aimed at improving sustainability and safety throughout the battery lifecycle. Under this bill, testing a Lithium-ion battery should focus and consider more on carbon footprint, recycled content, restriction of substance, etc., to meet the new demands in modern society.   Core Procedures and Protocols for Battery

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SZJ’s 100th High-Speed Cylindrical Line Successfully Delivered

As a leader in lithium battery equipment industry, SZJ has established itself as an industry benchmark through twenty years of dedication, setting new standards in intelligent manufacturing with the delivery of hundred cylindrical battery lines. With profound technical expertise and continuous innovation, the company has become the preferred partner for top global lithium battery enterprises and a core force driving the upgrade of intelligent lithium battery manufacturing. Recently, SZJ reached a milestone moment – the official delivery of its 100th high-speed cylindrical battery automation line. This not only demonstrates the company’s technical accumulation but also marks SZJ’s advancement to a new level in lithium battery intelligent manufacturing. In the field of cylindrical battery equipment, the company’s technical capability has reached an industry-leading level of 300PPM. Meanwhile, in the large cylindrical battery sector, the company successfully delivered a 120PPM 4680 intelligent high-speed assembly line last year, showcasing its continuous innovation capabilities across various cylindrical products. In serving global leading lithium battery enterprises, the company consistently stays at the forefront of technological innovation. Through deep strategic cooperation with industry giants, SZJ continuously breaks through technical bottlenecks, achieving major breakthroughs in core processes such as all-tab and high-speed stacking, helping customers establish multiple industry standards. Additionally, the company actively participates in the research and development of cutting-edge technologies like solid-state batteries, supporting industry development with its profound technical accumulation. As another deep cooperation project with top lithium battery enterprises, the recently delivered 18500 high-speed production line incorporates years of technical expertise and multiple industry-leading technologies. The production line fully adopts cam tower mechanisms, consistently achieving high efficiency of 130PPM. The new-generation case insertion machine innovatively employs independent flip station design with high-precision pressure monitoring system, controlling errors within 1%, thoroughly solving the interference problems of traditional case insertion processes. Meanwhile, the innovative integration

Cylindrical Battery Cells
NEWS

5 Things Battery Pack Manufacturers Must Do for Designing the Factory

The battery pack manufacturing industry has seen exponential growth due to the global demand for electric vehicles, renewable energy storage systems, and consumer electronics. This surge in demand has pushed manufacturers to rethink their factory design strategies to maintain competitiveness and meet stringent regulatory requirements. Effective factory design influences the operational efficiency, safety measures, and overall sustainability of the manufacturing process. This article will discuss some critical factors for battery pack manufacturers in designing their production plants. Five Essential Factors for Designing a Battery Pack Manufacturing Factory Here are the top five things a battery pack manufacturer should take care of while designing a battery factory: 1.    Site Selection and Layout Planning Selecting the right location for your factory will save you from much trouble and unnecessary expenses year after year once you start the manufacturing process. Battery pack manufacturers need to consider proximity to raw material suppliers, labor availability, and logistical ease for shipping and distribution. A well-situated factory reduces transportation costs and enhances supply chain efficiency. After selecting the site, you need to plan the layout of the factory carefully. The most important characteristic of a good layout is to make the efficient flow of different materials and components possible. This approach minimizes bottlenecks, speeds up the production process, and allows the factory to scale up operations when necessary. 2.    Safety Concerns Battery production, especially in large volumes, comes with inherent safety risks. The manufacturing process involves handling potentially hazardous chemicals and materials that, if not managed properly, can lead to unfortunate accidents. That is why designing a battery factory that does not comprise any safety parameters is critically important. These safety parameters include having proper ventilation systems, implementing fire suppression technologies, and ensuring safe storage for volatile materials. As a professional battery pack manufacturer, make sure to